KSL-2S Series Upgraded Double-Layer Heavy-Duty Belt Type Mineral Sorting Machine
Specs & Features: Wet & Dry Dual-Purpose Double-Layer CCD Belt Type Sorting Machine for 0.5–3cm Lump Ores
APEX CCD Ore Sorting Machine for Feldspar Tungsten Rare Earth Ore
Key Advantages
- Dual-Layer Synchronized High Throughput Structure
- Universal Wet & Dry Dual Working Condition Adaptability
- Heavy-Duty Anti-Wear Stable Conveying System
- High-Precision Purification for Continuous Mass Production
Products Center
Contact Us
- Phone: +86 18815515040
- Email: info@apexitec.com
- WhatsApp: +86 18815515040
- Address: No. 789 Mingchuan Road, Boyan Tech Park, Hefei, Anhui, China
Product Introduction
Features of Ore Sorting Machine
The KSL-2S is an upgraded double-layer heavy-duty belt convey ore sorting machine featuring wet & dry dual-purpose sorting capability. It is professionally engineered for high-precision purification of medium and small lump minerals ranging from 0.5 cm to 3 cm.
1. Dual-Layer Synchronized High Throughput Structure
Equipped with two independent belt conveying systems and dual parallel detection channels, this design doubles hourly processing capacity compared with single-layer KSL-1S model. It is perfectly tailored for medium and large mines with large-volume continuous ore beneficiation demands.
2. Universal Wet & Dry Dual Working Condition Adaptability
Freely switches between dry lump ore sorting and water-wet damp ore sorting. The whole machine adopts waterproof, dustproof and corrosion-resistant construction, which can withstand water splash, mine dust and frequent material impact under fluctuating on-site working environments.
3. Heavy-Duty Anti-Wear Stable Conveying System
The belt is built with anti-deviation and enhanced anti-abrasion structure. It guarantees even material transportation round the clock, effectively preventing belt deviation, material jamming and detection omission to sustain long-term precise sorting results.
4. High-Precision Purification for Continuous Mass Production
Capable of maintaining steady high sorting accuracy under prolonged high-load operation. It serves as the optimal sorting solution for large-scale non-metallic lump ore upgrading and gangue removal projects.
KSL-2S On-Site Sorting Video | Kaolin Purification & Hidden Carbon Impurity Removal
Watch the on-site operation video of KSL-2S double-layer heavy-duty belt type mineral sorting machine, showing kaolin purification project.
This footage demonstrates how our CCD belt sorter accurately detects and rejects hidden calcined carbon impurities on kaolin particles, boosting kaolin whiteness up to 99.99% for high-end refractory material applications.
KSL-2S wet & dry dual-purpose sorter is not limited to kaolin. It also works for pebbles, calcite, quartz stone, rare earth ore, phosphate ore and other lump minerals.
The double-layer synchronized design doubles the throughput compared with single-layer models, stable for continuous large-volume mineral gangue removal and grade upgrading.
Send your mineral samples to us for free sorting test, get customized dry or wet mineral purification solution.
Parameters of Ore Sorting Machine
| Model | KSL1600-2S |
| Capacity (t/h) | 5-30MM 8-20 |
| Voltage (v/Hz) | 380/50 |
| Power (kw) | 11.9 |
| Air pressure (Mpa) | 0.6-0.85 |
| Weight (kg) | 3900 |
| Dimension (mm) | 5450*3010*2800 |
Performance Comparison
Above photo shows the sorting performance of KSL-2S upgraded double-layer belt sorting machine. Each group contrasts purified finished materials (left) and rejected waste impurities (right).
Applicable materials include pebbles, calcite, quartz stone, various lump ores and recycled granular scraps within 0.5–3cm.
With double-channel high-yield design, wet & dry dual-use function and wear-resistant crawler conveying system, this model delivers doubled throughput vs single-layer KSL-1S, suitable for large-volume continuous ore purification production lines.
Applicable Sorting Materials
KSL-2S double-layer ore sorting machine is designed for 0.5–3cm lump materials, supporting both dry ores and water-wet damp ores stably. With doubled processing capacity compared to single-layer models, it adapts to mass production demands perfectly.
Main Applicable Materials
- Construction Stones: Pebbles, calcite, quartz stone
- Industrial Lump Ores: Silicon materials, phosphate ore, coal gangue, molybdenum ore, rare earth ore, hematite, manganese ore, lead-zinc ore and more non-metallic ores
- Recycled Materials: Waste glass fragments, copper-aluminum mixed metal scraps, activated carbon and circuit board metal debris
Equipped with fully waterproof, dustproof and anti-corrosion structure, the anti-deviation heavy sorter avoids ore extrusion and breakage, steadily removing gangue, stained and inferior impurities to upgrade material grade for large mineral plants and waste recycling factories.
Patented Technology & Certifications
Our KSL series ore sorting machines are backed by dozens of national utility model patents covering core structural design, waterproof anti-corrosion system, anti-deviation crawler conveying, dual-layer synchronous feeding and optical detection technology. All patented technologies are fully applied on KSL-2S double-layer heavy-duty belt sorter, which effectively guarantees stable operation, long service life, high sorting precision and reliable performance under complex wet & dry mining environments. Every equipment is manufactured with standardized patented craftsmanship for global mineral processing and waste recycling customers.
After-sales Service & Warranty
Comprehensive Global After-Sales Support for KSL-2S Double-Layer Belt type Sorter
- Standard Long-Term Warranty Period: The whole machine enjoys 1-year official warranty for all mainframe components; core optical cameras, control system and drive motors are covered under warranty against non-artificial damage. Wearing parts like conveying belts, air nozzles provide cost-effective preferential supply all year round.
- Free Pre-Sales Technical Support: We offer free lump ore material sorting testing, customized parameter debugging and production layout planning according to your raw ore conditions before order confirmation.
- Overseas Remote Online Troubleshooting: Professional technical team provides 24/7 online remote guidance. We can remotely check equipment operating data, adjust sorting thresholds and eliminate common faults rapidly without waiting for on-site engineers.
- Worldwide On-Site Installation & Commissioning: Upon request, our professional engineers can be dispatched overseas to complete on-site machine installation, overall debugging, as well as systematic operation & maintenance training for your workers.
- Continuous Spare Parts Supply: We maintain permanent spare parts inventory for KSL series models. All original spare parts can be delivered quickly to global destinations to minimize your production downtime.
Related Technical Article
Learn how belt-type ore color sorters boost mineral pre-sorting efficiency. This article explains the working principle of ore optical sorting, the difference between dry and wet ore processing, and key factors that affect sorting performance.
FAQS
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Compared with the single-layer KSL-1S belt color sorter, what improvement in hourly processing throughput can the double-layer structure of KSL-2S achieve?
Equipped with two fully independent crawler conveying systems and dual parallel optical detection channels working synchronously at the same time, the KSL-2S double-layer crawler sorting machine can double the hourly material handling capacity compared with the single-layer KSL-1S model. This high-yield design perfectly matches the continuous large-batch ore beneficiation demands of medium and large-scale mines, greatly shortening the sorting cycle and improving overall plant production efficiency.
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With the dual-layer overall layout, can KSL-2S run stably all year round under all-weather open-air outdoor mining environments?
Absolutely. Both upper and lower optical detection cabins of the double-layer unit adopt integrated IP65 waterproof, dustproof and moisture-proof sealed structure. Rainwater, mine fog and flying mineral dust cannot invade internal precision cameras, circuit chips and air nozzle components. The whole machine can maintain steady sorting performance in rainy, humid and dusty open-pit mine sites throughout all seasons.
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Will the daily maintenance workload of KSL-2S increase significantly compared with the KSL-1S single-layer model?
The daily routine maintenance workload is almost identical to the KSL-1S single-layer machine. Operators only need to add a simple weekly inspection step for the anti-deviation state of the two crawler belts. All daily cleaning, component checking and parameter maintenance operations are consistent with the single-layer version, which will not bring extra complicated maintenance work to factory staff.
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Is the KSL-2S capable of sorting uneven mixed lump ores ranging from 0.5 cm to 3 cm without manual pre-sizing and classification?
Yes. The upper layer and lower layer are configured with separate independent vibrating feeding devices. The dual feeding system can automatically distribute mixed granular lump ores evenly to two crawler conveying surfaces, avoiding material accumulation, overlapping stacking and detection blind spots. Irregular ores with varying sizes between 0.5–3cm can be directly fed into the machine without manual pre-sieving classification, saving plenty of preprocessing labor costs for mineral plants.
We strictly control the production quality of each product and meticulously process every item.
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