APEX CCD Multi-Grain Color Sorting Machine With Customized Chute

APEX Grain Sorting Machine Features

The Model A vertical grain color sorter is a cost-effective entry-level vertical sorting unit, engineered for standardized purification and quality grading of all types of miscellaneous grains. Adopting industry-standard color CCD imaging technology, it handles basic color impurity separation and defective grain screening in conventional grain processing, and fully fits the low-investment, stable production needs of small processing workshops and newly-built production lines. Compatible with most mainstream agricultural grain processing applications, it comes with multiple practical core strengths as follows:

1. Full-category Grain Compatibility

This universal grain sorting machine works well with ordinary rice, edible beans, seeds, dried fruits and commercial coffee beans. It realizes integrated impurity removal for regular bulk grain processing work.

2. Precise CCD-based Color Defect Elimination

Fitted with industrial high-definition color CCD cameras, the equipment captures tiny surface color variations on grain particles. It efficiently rejects discolored kernels, black speck particles, stained impurities, immature grains and external foreign contaminants to steadily lift the purity of final grain products.

3. Easy Operation & Low Running Expense

Built with a one-touch intelligent control system and simplified robust mechanical framework, the device can be operated without professional technical training. It boasts low failure frequency and minimal daily maintenance spending, cutting the comprehensive production expenditure for small and medium grain processing manufacturers significantly.

As the basic entry-level grain sorting equipment in our lineup, the Model A vertical color sorter supplies stable, standardized purification solutions for routine grain grading and impurity removal. It enables rural processing workshops and small-scale production lines to realize standardized grain quality improvement with low upfront costs and long-term steady running performance.

Working Principle-How does it work?

APEX Model A Vertical Chute Type Universal Grain Color Sorter Diagram

Step-by-Step Sorting Workflow:

1. Raw mixed grains mixed with defective kernels and foreign impurities are fed into the sealed vertical feeding hopper.
2. The standard vibratory feeder evenly scatters grain materials to form a stable single-particle free-fall state falling vertically along the smooth chute channel.
3. Standard industrial color CCD cameras capture real-time color, texture and surface feature data of each grain particle under matched steady light sources.
4. The built-in general grain processing processor compares the captured image data with preset standard grain color databases, accurately identifying yellow kernels, moldy particles, discolored fragments and other common defective impurities in miscellaneous grains, beans and rice materials.
5. High-speed solenoid nozzles instantly eject the screened unqualified defective particles by pulsed compressed air. Clean qualified grains naturally fall into the finished product receiving hopper to complete the whole automatic sorting purification process.

Parameters of Grain Sorting Machine

Performance Comparison

Applicable Sorting Materials

The Model A vertical color sorter boasts excellent universal compatibility and can meet the daily purification demands of most agricultural grain processing businesses.

It supports sorting processing for various raw materials as listed below:
1. Multiple kinds of rice: polished rice, brown rice, broken rice, paddy rice and other conventional rice varieties
2. Edible miscellaneous beans: mung beans, red beans, kidney beans, soybeans, chickpeas and other common food beans
3. Crop seeds & grain seeds: wheat, corn, buckwheat, millet, sorghum and other coarse cereal raw materials
4. Dried fruits & minor nuts: ordinary dried seeds, low-value nut kernels and agricultural dried goods
5. Commercial raw coffee beans: basic color sorting and impurity removal for bulk green coffee beans

With standard color CCD identification technology, this entry-level grain sorting machine efficiently screens out moldy grains, discolored particles, shriveled kernels, mixed sediment and other foreign impurities for the above materials. It is the cost-effective universal sorting solution preferred by small rural processing plants, family workshops and newly-built small grain production lines.

Certifications & Technical Patents

APEX holds a complete set of utility model patents for the structural design, feeding mechanism, optical layout and control system of the Model A vertical grain sorting machine.

All core mechanical components and overall frame structure have passed standardized patent verification, which effectively guarantees the structural stability, long-term operational durability and safe running performance of this entry-level sorting machine. Relying on verified patented technology, Model A maintains stable and reliable basic sorting performance under long-term continuous working conditions for small grain processing factories.